GIMBALLING BRACKET - X 4.9
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Creation of a pendular system for a radar, designed to support the lever arm while allowing the widest possible opening for radar waves.
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My responsibilities:
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In charge of the shape and overall design.
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Co-creator of the pendulation system (metal components).
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Design of the foam mold.
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Supervision of the manufacturing of metal parts through turning.
MAINSAIL CAR - Oyster 24
Construction and replacement of the original headboard cars, which were worn out, with new ones. Improved the fitting and sliding of the cars along the rail.
My responsibilities:
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Monitoring manufacturing and installation times with a strict deadline.
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Reverse engineering of the original parts.
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Design of new components optimized for 3D printing in titanium, including modifications and improvements.
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Design and supervision of new G10 bearings.
*Challenges: Achieving the perfect adjustment, with a proper fit but minimal friction.
V-BOOM - Privilege 510
Construction of a lightweight and low-visibility V-boom.
My responsibilities:
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Design, taking into account the CF construction method.
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Design of the MDF and foam mold.
*Challenges: The complexity of the molds, including foam cores with organic geometries.
TACKLINE SYSTEM - Brenta 42
Development of a new tackline system for a racing yacht.
My responsibilities:
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Design of new titanium components for 3D printing.
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Research and selection of a new metal 3D printing supplier: reliable, fast, and professional.
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Monitoring construction timelines.
GENERATOR´S CASES - Spirit 111
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Design and construction of a new soundproof and fire-resistant enclosure for two generator engines, with each part designed to be handled by a single person inside the engine room. The two cases had distinct morphologies.
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My responsibilities:
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Volumetric, morphological, and dimensional survey of the available space, including the creation of 1:1 foam mock-ups.
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Complete design of the assembly, including closing systems.
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Design of 11 molds.
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Monitoring production timelines and purchasing logistics.
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Creation of construction and assembly plans and templates. Usage diagram.
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Development of client presentation renders.
*Challenges: A very tight deadline and complex geometry surrounding the engines.
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MAINSAIL HEADBOAR CAR - Wally 100
Reproduction of the original car, which was broken, into an optimized new version.
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My responsibilities:
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Reverse engineering of the original component.
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Design optimized for 3D printing in titanium.
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Load analysis.
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Supervision of gear alignment via wire EDM.
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Monitoring manufacturing and installation timelines under a tight deadline.
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*Challenges: Ensuring perfect alignment of the car teeth with the original headboard, where the pitch between teeth was inconsistent. Combining metal 3D printing with wire EDM in such a long, complex, and load-bearing component was a significant challenge.
LAMINATION REPAIR
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Structural repair of an old yacht using CF.
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My responsibilities:
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Measurement survey on board.
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Design of the new structure in collaboration with the technical office.
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Load calculations.
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Mold design.
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Renders and formal report presentation.
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BOWSPRIT - Shogun 43
Modification of the bowsprit in CF with a G10 core.
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My responsibilities:
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Measurement and angle study of the component relative to the hull and mast.
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Design of the new part.
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Monitoring execution times.
BACKREST - Brenta 42
Creation of a CF backrest for a racing yacht.
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My responsibilities:
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Mold design divided into 9 foam parts.
*Challenges: The complexity of the mold design required splitting it into 9 parts to ensure proper CF lamination and safe demolding.
RAIL & CARRIAGE SYSTEM - Finot Conq 53
Design and replacement of the opening and closing system for the tender garage on a yacht.
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My responsibilities:
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Design of parts for 3D printing in titanium (cars) and machining in VESCONITE (rails).
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Monitoring manufacturing, assembly, and shipping logistics under a tight deadline.
BULB MODIFICATION - Solaris 64
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Modification of the keel bulb for the reclassification of a racing yacht.
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My responsibilities:
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Scanning of the keel and bulb using photogrammetry.
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Design of foam mold and fixing templates for placement
*Challenges: Learning and applying a new technique focused on achieving highly reliable results.
SOLAR PANEL ROOF - Privilege 510
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Creation in CF of two roof structures with integrated solar panels, designed to maximize the sun exposure surface and increase electrical power generation.
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My responsibilities:
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Design of new geometries.
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Load calculation on the central beam.
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Mold design.
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Management and preparation of visual documentation to coordinate with external suppliers.
MAST STEPS FOR AROUND THE WORLD
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Manufacture of custom mast steps along the entire height of a sailboat mast designed for a round-the-world voyage.
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My responsibilities:
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Product design.
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Supervision of production and installation timelines.
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Management of 3D printing using UV-resistant materials.
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Laboratory breakage testing.
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Design of installation templates.
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*Challenges: To design and manufacture a reliable, lightweight, and cost-effective product, delivered within a very tight deadline.
